Ceramic Band Heaters offer longer heater life, high processing temperature capabilities and full flexibility for ease of installation.
The built in thermal insulation limits heat losses and conserves electrical energy. A wound nickelchrome resistance wire is strung through high temperature ceramic bricks that sit on an insulation blanket of ceramic fiber insulation.
Ceramic Band heaters are designed and manufactured out of 8 years of experience, for superior performance and life expectancy. Primarily used for Plastic Processing machinery, depending upon applications, these heaters come with outer heat saving insulation covers, which provides the best combination of physical strength, high emissivity & good thermal conductivity to heat cylindrical parts, good for sheath temperature up to 500ºC along with Energy Saving.
Product Name |
Ceramic Band Heater |
Advantage |
high working temperature and long uage lifetime |
Heating Element |
Air heater |
Voltage |
120V, 240V, 480V, 600V and so on |
Power |
50-2000W, or customized |
Thickness |
customized |
Warranty |
1 year |
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Product Advantages:
- Durable Chrome Nickel Steel Construction: Offers enhanced durability and includes energy-saving options.
- High-Grade Steatite Insulators: Ensures excellent thermal conductivity for efficient heat distribution.
- Robust Terminal Junction: Features a specially designed protective cap for secure connections.
- Efficient Heat Transfer: Provides superior heat transfer on irregular surfaces, outperforming traditional mica band heaters.
- Energy-Efficient: Improves heating efficiency with up to 55 watts per square inch, conserving energy.
- Easy Maintenance: Reduces downtime with easy installation and removal for quick replacements.
- Longer Lifespan: Built for extended use with high-quality nichrome wire, ensuring consistent temperature and maximum amperage capacity.
Applications:
Ideal for use in injection molding machines, extruders, film blowing machines, tape cutting machines, medical equipment, spray cloth machines, and more.
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Advantages of Bailihao heat machinery:
1, We make high quality heaters according to clients' sample or drawing ;
2, We can make design drawing and new molds according to to clients' requirements;
3, Solve the heating imbalance problem specially for big mold,circle-roller and long packing cutter. We can make the heaters for these products which temperature tolerance within +/-3C;
4, Improve heater uselife by optimization design and reduce the energy consumption ;
5, Quick response, we ensure that we can slove any question in 8 working hours;
6, Cheaper price ,we are lead heater manufacture in China,we supply high quality products with cheaper price.
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Bailihao Heating Machinery
Yancheng Bailihao heating machinery Co,.Ltd is one of leading manufactory in electric heating element &equipment ,our company is located in Yancheng,Jiangsu province,was founded in 2013.
We provides varieties of electric heaters like cartridge heater ,tubular heater ,cast-in heater ,band&coil heater, resistance& heating wire, ceramic heater, quartz heater, thermocouple etc .
Choose us, choose quality.
Our products are exported to many countries and regions all around the world,We have the most advanced heating pipe manufacturing equipment and testing apparatuses.
We have more than ten years experiences in Electric Heating Elements.
We provide OEM and design services. |
1. If I have a sample from another company, can BAILIHAO make it?
Our facilities offer the flexibility of making most any heater in the market.
We would normally require the drawings and specifications to be sent to us to verify dimensions, power rating etc…
2. What kind of electric heaters do I need?
Depending on your application, there are a variety of different models to choose from.
For smaller applications, screw plug heaters are useful for their low cost and ease of replacement.
For larger applications flanged heaters and circulation heaters are used for their ability to handle high loads of power and larger volume of liquids.
For heaters that heat gas, duct heaters are practical.
If there is a pressure requirement, it is recommended to use a pipeline circulation heater.
Each product has the option of coming with a mechanical thermostat or a digital controller for more precise temperature requirements.
Standard junction box is always available, moisture-proof, and explosion-proof housing for more volatile environments.
3. What is Watt density?
Watt density (WPSI) is a term used in the heating industry that describes the amount of permissible wattage over a surface area of a heater.
Water has a typical watt density of 65 WPSI whereas Oil would have much less because of its viscosity.
When ordering a heater, it is always important to indicate to our sales group the medium for which you are heating.
Typically when you are heating unclean filmy water it is important to maintain the cleanliness of your tank and consider watt density as a way to help prolong your heaters life.
If deposits are in contact with the tubular element, they will stick to the sheath and will eventually lead to failure because the heat from the inner tubular coil cannot dissipate into the liquid medium easily.
4. Brand Description of Heating Elements and Accessories
Because we are a manufacturer of heaters, all components and equipment are non-standard customized products (except some parts).
For replacement brand of corresponding electronic components, please be sure to tell our sales team.
5. How often should I maintain the heater?
Heaters should be maintained on a regular basis, depending on the medium you are heating, each application should be thought out carefully.
Water-based liquids might have calcium deposits that stick to the sheath and, would require frequent maintenance to prevent calcium deposits (normally identified as a white powdered substance) from sticking to the individual elements.
6. Freight and Trade Agreements
For some large-scale heating equipment, the shipping price is based on the size in the drawings to estimate the real-time shipping cost, and does not represent the shipping cost on the day of shipment. Therefore, there will be deviations in freight charges, (except for the client's agent receiving packages)
At present, ordinary orders only support EXW, FOB, CIF, and special orders can be negotiated.